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Analytics platform unified plant and business data

Client: US-based industrial automation manufacturer | Solution: Data lake consolidated sensor streams and enterprise systems for real-time plant insights.

Plant data was fragmented

Manufacturing operations generated sensor data, device logs, and business records across multiple systems. Analytics teams spent weeks consolidating spreadsheets manually. Insights arrived too late to influence production decisions, and floor managers lacked visibility into real-time performance. 

Solution 

Calsoft built a unified data lake using Hadoop and streaming ingestion pipelines. The platform automated data scrubbing, enabled live dashboards, and eliminated manual reporting workflows. 

  • Ingested real-time streams from field devices and CRMs 
  • Consolidated siloed databases into query-ready infrastructure 
  • Automated analytics with pre-defined aggregation rules 
  • Delivered visual dashboards for production metrics 

The platform scaled to handle high-velocity datasets while maintaining low-latency access for analytics teams. 

Business Value

Background
Real-time visibility
Real-time visibility
Streaming dashboards replaced week-long reporting cycles
Manual effort eliminated
Manual effort eliminated
Automated pipelines removed spreadsheet-based workflows
Unified data access
Unified data access
Single source combined sensor and business data
Decision speed
Decision speed
Floor teams accessed live metrics for immediate action
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Industrial manufacturer gains real-time plant insights with unified data lake